I did something similar with lexan. I cut some 1/2" & 1/8" lexan in to 1"x2" pieces. Made a jig and routed a trench in the 1/2" lexan for 3 led's. Then took the 1/8" piece and used it as a lense for the top. A small amount of silicone should hold the lense on and seal it. If the led ever dies, the lexan piece is reusable. I should have them installed this weekend, and will post pics.
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